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Perfect Welding

TPS/i – The MIG/MAG welding system The future-proof solution: welding with the TPS/i

With the TPS/i, you are ready today for the challenges of tomorrow

The TPS/i is one of the most state-of-the-art welding systems and, with its huge power capacity of up to 600 A, it meets the highest demands for steel, stainless steel, and aluminum applications.

The intelligent equipment, modular structure, and multitude of expansion options of the welding system provide the necessary flexibility and efficiency for all manner of applications.

With the TPS/i, you already have the perfect solution for tomorrow’s challenges at your fingertips, so you can fully unleash your welding potential.

Download new firmware

TPS/i highlights



Easy to operate

thanks to touch display with customizable screen in over 30 languages.

The innovative touch display enables all welding parameters to be set quickly and easily. The menu navigation is available in over 30 languages and features an intuitive user interface.



Support from stabilizers

Penetration and arc length stabilizers deliver high weld quality.



Maximum flexibility

through expandability with software packages (Welding Packages).

Thanks to its modular structure with customized software packages, the TPS/i can be easily adapted to suit individual welding requirements.



Future-proof welding

Thanks to the user-oriented, continuous development of application software, welding torches, and other components, the TPS/i adapts effortlessly to all welding challenges.

Downloads

The TPS/i welding system versions at a glance

The TPS/i is available with gas or water cooling in the 320i C, 400, 500, and 600 A power categories.

Compact welding systems:
TPS/i 270 C and TPS/i 320 C

In compact units in the lower power categories, the wirefeeder is integrated directly into the housing of the welding system. As a result, the devices are easier to use, especially for manual welding tasks, and also suitable for mobile applications.

Technical data TPS/i Compact

Welding systems with external wirefeeders:
TPS/i 320 / 400 / 500 / 600

The split welding systems are designed for static use and ensure easy access. The external wirefeeder can also be used in mobile applications. Depending on the chosen hosepack, a working radius of up to 30 m is possible.

Technical data TPS/i split

Ready for the future - maximum modularity with the TPS/i Thanks to its modular design and the ease with which the system can be extended, the TPS/i is ideal for a wide range of manual applications.
Trolleys and accessories TU CAR 4 PRO
1
MIG/MAG welding torches for manual welding applications

Hosepack lengths of up to 16 meters and torch bodies in different lengths and angles simplify everyday working life and give welders the flexibility they need.

More about MIG/MAG welding torches

2
WF 25i Dual Wire Feeder

Wire change at the touch of a button. The Dual Wire Feeder WF25i Dual as an extension for the TPS/i series.

More about the Dual Wire Feeder

3
The TPS/i welding system The TPS/i is available as a compact or split system in the 270, 320, 400, 500, and 600 A power categories. TPS/i systems are available in gas-cooled or water-cooled versions.
4
Welding Packages

Can be upgraded at any time. Standard, Pulse, LSC PMC, CMT: the perfect Welding Package to suit any application.

More about Welding Packages

5
WeldCube Navigator

Real-time feedback solution for welding professionals. The WeldCube Navigator software solution supports you step-by-step in the manufacturing process.

More about WeldCube Navigator

6
Personal protective equipment

Protection system for the eyes and airways.

More about Vizor Air/3X

7
1
Trolleys and accessories
TU CAR 4 PRO
2
MIG/MAG welding torches for manual welding applications

Hosepack lengths of up to 16 meters and torch bodies in different lengths and angles simplify everyday working life and give welders the flexibility they need.

More about MIG/MAG welding torches

3
WF 25i Dual Wire Feeder

Wire change at the touch of a button. The Dual Wire Feeder WF25i Dual as an extension for the TPS/i series.

More about the Dual Wire Feeder

4
The TPS/i welding system
The TPS/i is available as a compact or split system in the 270, 320, 400, 500, and 600 A power categories. TPS/i systems are available in gas-cooled or water-cooled versions.
5
Welding Packages

Can be upgraded at any time. Standard, Pulse, LSC PMC, CMT: the perfect Welding Package to suit any application.

More about Welding Packages

6
WeldCube Navigator

Real-time feedback solution for welding professionals. The WeldCube Navigator software solution supports you step-by-step in the manufacturing process.

More about WeldCube Navigator

7
Personal protective equipment

Protection system for the eyes and airways.

More about Vizor Air/3X

Parameter setting: Intuitive. Reliable. Self-explanatory

  • Customizable
    All required welding parameters are directly accessible
  • At a glance
    All work parameters can be accessed via the first menu level
  • Immediate access to 5 EasyJobs and more
    Recurring welding tasks can be set quickly and easily
  • Just 2 clicks
    Quick change between characteristics/process parameters
  • Wire threading
    Easier than ever before
  • 7“ color display
    With plain text display and touchscreen
  • Practical
    Can be easily operated with welding gloves
  • Languages
    Over 30 languages can be selected for operation

Easy to Operate: Everything at a glance The system is operated using the central press-and-turn button or via the touchscreen. Users receive direct support in the form of graphic-based instructions and dynamic visualizations when making changes to parameters.
Status indicator and quick change Quick change between characteristics, processes, and functions.
1
Main parameters All the important settings can be viewed at a glance.
2
Touchscreen Animated parameter display, such as arc lengths or pulse correction. The 7" color display is even easy to operate while wearing welding gloves.
3
Customizable full screen mode with EasyJobs on demand Clear display: recurring welding tasks can be set quickly and easily.
4
USB interface Software updates can be carried out quickly and easily.
5
Combined press-and-turn button For fast operation.
6
NFC field e.g., for user management and locking/unlocking the power source with an NFC card or key fob.
7
Wire-threading button Operation at the touch of a button: use the welding system, wirefeeder, or torch trigger to feed the welding wire through the hosepack and the torch without opening the feed rollers. The wirefeeder stops automatically when the workpiece is touched. 
8
Gas test If it has not been used for a while, the hosepack can be flushed with shielding gas by pressing the gas test button. That way, the gas shield is already in place when the arc ignites.
9
1
Status indicator and quick change
Quick change between characteristics, processes, and functions.
2
Main parameters
All the important settings can be viewed at a glance.
3
Touchscreen
Animated parameter display, such as arc lengths or pulse correction. The 7" color display is even easy to operate while wearing welding gloves.
4
Customizable full screen mode with EasyJobs on demand
Clear display: recurring welding tasks can be set quickly and easily.
5
USB interface
Software updates can be carried out quickly and easily.
6
Combined press-and-turn button
For fast operation.
7
NFC field
e.g., for user management and locking/unlocking the power source with an NFC card or key fob.
8
Wire-threading button
Operation at the touch of a button: use the welding system, wirefeeder, or torch trigger to feed the welding wire through the hosepack and the torch without opening the feed rollers. The wirefeeder stops automatically when the workpiece is touched. 
9
Gas test
If it has not been used for a while, the hosepack can be flushed with shielding gas by pressing the gas test button. That way, the gas shield is already in place when the arc ignites.


Download the latest TPS/i firmware

Take advantage of every update and download the latest TPS/i firmware to keep your welding system up to date.

Download the firmware now

Welding Packages — The ultimate in flexibility

Depending on the welding requirements, the TPS/i can be equipped with different software packages, known as Welding Packages—from the introductory package to the high-end solution. The modular structure and regular software updates expand the system’s range of functions, providing the user with the perfect configuration to suit every challenge. The standard or pulse processes are available as basic packages. The advanced Welding Packages LSC, PMC, or CMT, are available for particularly demanding welding tasks.



Standard

The Standard package includes the dip transfer arc and the spray arc. Easy to use and suitable across the entire performance spectrum of unalloyed, low- and high-alloy materials.


Pulse

The Pulse package from Fronius facilitates pulsed arc welding. This guarantees low levels of spattering as well as a variable working range (light gage to thick gage sheets).


LSC—Low Spatter Control

LSC is a MIG/MAG welding process with high arc stability and reduced spattering in the dip transfer arc. In addition, the penetration stabilizer enables constant penetration in the spray arc, regardless of any possible stick out change. More about LSC


PMC—Pulse Multi Control

PMC is a modified pulsed arc used in MIG/MAG welding. It utilizes penetration and arc length stabilizers to guarantee both higher weld seam quality and faster welding speeds. More about PMC

Areas of application Standard Welding Package LSC Welding Package Pulse Welding Package PMC Welding Package  CMT Welding Package
Sheet thickness up to 1 mm ★★★☆☆ ★★★★☆ ★★☆☆☆ ★★★☆☆ ★★★★★
Sheet thickness between 1 and 3 mm ★★★☆☆ ★★★☆☆ ★★★☆☆ ★★★★☆ ★★★★★
Sheet thickness upwards of 3 mm ★★★☆☆ ★★★★☆ ★★★★☆ ★★★★★ ★★★☆☆
Welding in position ★★★☆☆ ★★★★☆ ★★☆☆☆ ★★★★★ ★★★☆☆
Welding speed ★★★☆☆ ★★★★☆ ★★★★☆ ★★★★★ ★★★★★
Welding with 100% C02 ★★★☆☆ ★★★★☆ ☆☆☆☆☆ ☆☆☆☆☆ ★★★★★
Spatter prevention ★★☆☆☆ ★★★★☆ ★★★☆☆ ★★★★☆ ★★★★★
           
Materials          
Steel ★★★★☆
★★★★☆
★★★★☆
★★★★★
★★★★★
CrNi ★★★☆☆
★★★☆☆
★★★★☆
★★★★★
★★★★★
Aluminum ★☆☆☆☆
★★☆☆☆
★★★★☆
★★★★★
★★★★★
Other materials ★★☆☆☆
★★★☆☆
★★★☆☆ ★★★★☆
★★★★★

Software solutions for the TPS/i

The software applications we offer for data management make the everyday work of welders and welding coordinators much easier and more efficient. In addition to the perfect welding result, these applications provide reliable data documentation and help determine the optimum welding parameters.

 

WeldCube Premium

Transparency and safety, but also productivity and time savings, are common requirements in welding production. The recording of welding data for documentation and analysis purposes can be of invaluable assistance; and is precisely where the WeldCube welding data management software comes to the fore. The premium version provides you with a convenient, centrally located data documentation resource with intelligent management, statistical, and analysis functions, including graphical evaluations. To WeldCube Premium


Central User Management

Central User Management provides quick and simple user administration, replacing a separate set-up directly on each device and thus saving a lot of time. It then becomes a simple matter to automatically transfer user rights to new devices. To Central User Management


WeldConnect app

WeldConnect makes it easy for welders to find the right parameters for their manual welding task. The app helps determine the correct settings at every step and allows the stored welding parameters to be transmitted wirelessly to the connected welding system. It can also be used to scan the part, series, and weld seam numbers for component-specific data documentation and perform user identification with NFC-enabled cellphones. To the WeldConnect app


SmartManager

SmartManager is a web-based solution that allows you to access TPS/i data documentation from a web browser. The data is recorded locally on the device and made available via WeldCube Light and Basic. All settings can be made on the PC and, if necessary, exported or imported.


API

Our API is an interface solution that enables data to be exchanged with other systems. This means that you can easily access the data on our welding systems and create detailed analyses, evaluations, and visualizations using your own software packages. TPS/i supports the OPC-UA and MQTT protocols and is able to supply live data. To API
Tpsi welding

Robotic welding with the TPS/i

The TPS/i is modular and can therefore be integrated very easily into various robotic welding systems.

The system setup supports customer-specific configurations, such as Push or PushPull solutions. Optional system extensions include torch cleaning devices and automated torch replacement.

To the robot welding systems

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